Ukwelashwa kokushisa kubusa ukuthwala amamethrikhi okubandakanya ukukhathala kokuxhumana (ukukala okulinganiselwe), ukugqoka ukugqoka, nokuqina okuyisici. Ukukhiqizwa kwanamuhla kudinga ± 3 ° C lokushisa lokulawula na- Inqubo yenqubo ye-CPK≥1.33. Ukulandelana komgogodla: Ukuguquguquka kwe-annealing → ukucima phansi → Ukushisa okushisa okuphansi.
1.I-asperiodizing anvealing
Injongo: Qeda amanethiwekhi e-Carbide (≤Grade 2), yenza i-Pearlite ye-homogeneous (i-carbide sphermealization ≥90%, ububanzi 0.2-0.6μm), Hardenenness 179-207 HB. Protocol esitezi ezimbili:
- Isigaba 1: 790 ± 10 ° C × 2-4h austonitization (okuyingxenye ye-carbide disolution)
- Isigaba 2: 710 ± 10 ° C × 4-6h Colloing (≤20 ° C / H) kuya ku-650 ° C, Ijika elipholile elilawulwayokuvimbela ukuhanjiswa kwemvula kwe-coarse carbide
Ipharamitha ebucayi: Usayizi wokusanhlamvu 7-8 (ASTM E112)
2.Ququla inqubo
Ukugeza Kasawoti (Bacl₂: KCL = 3: 1) noma umkhathi wokuvikela (N₂-Ch₃oh, oxygen Probe ≤0.5%):
- I-GCR15 Steel: 845 ± 5 ° C × 2 Isikhathi × 0.8-1.2 Min / MM)
- Ukupholisa Kinetics: 800 → 500 ° C okupholile isilinganiso ≥45 ° C / S (Gwema ukwakheka kwe-Ferrite), ukupholisa kancane kancane ngaphansi kwama-300 ° C
- Ithagethi: I-Cryptocrystalline Martensite (> 95%, ubude benaliti ≤0.02mm) + I-Austan Retuden (<5%)
3.Ukushisa okushisa ngokushisa
I-150-180 ° C × 2-4h (± 3 ° C) in I-Contnection Air Funector:
- ε-FE₂.₄c Imvula eMfelamuni, Hardeness 61-65 HRC
- Ukuwohloka kwe-Austomite:> 80% (XRD aqinisekisiwe)
- Imodeli Yokusiza Ukuxineka: Σ_residaal = Σ_inidial × E ^ (- 0.02t) (T emahoreni)
Izinqubo ze-4.Special & Innovations
- I-Ausmpempering: 230 ± 10 ° C usawoti okugeza × 2h → I-Baini Teman (58-62 HRC, KCV050j / CM²)
- I-cryo ejulile: -70 ° C × 4HH (i-liquid nitrogen spray), Aucen → Inguquko yeMartensite> 95%
- I-Laser Harning: 1064Nm wavethth udala ukujula kwecala le-0.3mm, ↑ 40% Thinta ukukhathala impilo yempilo
Uhlaka Lokuqinisekisa Ikhwalithi:
Ipharameter | Isu | Umkhawulo wokwamukela |
Inethiwekhi ye-Carbide | I-ISO 5949 Metallography | ≤Grade 2 (1000x) |
Igcinwe i-Audun | Ukuhlaziywa kwesigaba se-XRD | ≤3 vol% |
Ukuqina okuyisisekelo | I-120 ° C × 24h ukuguga | ΔD≤0.003% D |
Isikhathi sePosi: Meyi-30-2025