Chithandizo cha kutentha chimayang'anira zokhala ndi magwiridwe antchito kuphatikiza moyo wa kutopa (mlingo wa L10), kukana kuvala, komanso kukhazikika kwa mawonekedwe. Kupanga kwamakono kumafunikira ± 3 ° C kuwongolera kutentha ndi Kuthekera kwa CPK≥1.33. Kutsatira koyambira: Spheroidizing Annealing → Kuthetsa → Kutentha Kwambiri → Kukhazikika.
1.Spheroidizing Annealing
Cholinga: Chotsani kupangira ma carbide network (≤Grade 2), pangani pearlite yofanana ndi spheroidized (carbide spheroidization ≥90%, m'mimba mwake 0.2-0.6μm), kuuma 179-207 HB. Njira ziwiri za protocol:
- Gawo 1: 790±10°C × 2-4h austenitization (kusungunuka kwa carbide)
- Gawo 2: 710 ± 10 ° C × 4-6h kuzizira pang'onopang'ono (≤20 ° C / h) mpaka 650 ° C, ankalamulira kuzirala pamapindikiraimalepheretsa mvula ya carbide
Zofunika kwambiriKukula kwambewu 7-8 (ASTM E112)
2.Quenching Njira
Kusamba kwa mchere (BaCl₂:KCl=3:1) kapena mpweya woteteza (N₂-CH₃OH, kafukufuku wa okosijeni ≤0.5%):
- GCr15 zitsulo: 845 ± 5 ° C × nthawi chinthu (khoma makulidwe × 0.8-1.2 min/mm)
- Kuzizira kinetics: 800→500°C kuzirala ≥45°C/s (peŵani kupanga ferrite), kuzizira pang'onopang'ono pansi pa 300°C
- Cholinga: Cryptocrystalline martensite (> 95%, kutalika kwa singano ≤0.02mm) + kusunga austenite (<5%)
3.Low-Kutentha Kutentha
150-180°C × 2-4h (±3°C) mkati mokakamiza convection mpweya ng'anjo:
- ε-Fe₂.₄C mvula mu martensite, kuuma 61-65 HRC
- Kuwola kwa Austenite:> 80% (XRD yotsimikizika)
- Chitsanzo chothandizira kupsinjika maganizo: σ_residual=σ_initial×e^(-0.02t) (t mu maola)
4.Njira Zapadera & Zatsopano
- Kudziletsa: 230±10°C kusamba mchere × 2h → m'munsi bainite (58-62 HRC, KCV≥50J/cm²)
- Deep Cryo: -70°C × 4h (kupopera kwa nayitrogeni wamadzimadzi), austenite→martensite kusintha>95%
- Kusintha kwa Laser: kutalika kwa 1064nm kumapanga kuya kwa 0.3mm, ↑40% kukhudzana ndi kutopa
Quality Assurance Framework:
| Parameter | Njira | Malire Ovomerezeka |
| Carbide network | ISO 5949 Metalography | ≤Giredi 2 (1000X) |
| Anasungidwa austenite | XRD gawo kusanthula | ≤3 vol% |
| Dimensional bata | 120 ° C × 24h kukalamba | ΔD≤0.003%D |
Nthawi yotumiza: May-30-2025
