Ọgwụgwọ okpomọkụ na-achịkwa metrik arụmọrụ gụnyere ndụ ike ọgwụgwụ kọntaktị (ọnụọgụ L10), nguzogide iyi, na nkwụsi ike akụkụ. Mmepụta ọgbara ọhụrụ chọrọ ± 3°C njikwa okpomọkụ na ikike usoro CPK≥1.33. Usoro isi: Spheroidizing Annealing → Quenching → Okpomọkụ dị ala → Nkwụsi ike.
1.Spheroidizing Annealing
Ebumnuche: Wepụ netwọkụ carbide adịgboroja (≤Grade 2), na-etolite pearlite spheroidized (carbide spheroidization ≥90%, dayameta 0.2-0.6μm), ike 179-207 HB. Usoro protocol abụọ:
- Nkeji 1: 790± 10°C × 2-4h austenitization (mgbasa obere carbide)
- Nkeji 2: 710± 10°C × 4-6h jiri nwayọ nwayọ (≤20°C/h) ruo 650°C, usoro jụrụ oyi na-achịkwana-egbochi oke mmiri ozuzo carbide
Oke dị egwuNha ọka 7-8 (ASTM E112)
2.Quenching Usoro
Bath bath (BaCl₂: KCl=3: 1) ma ọ bụ ikuku nchebe (N₂-CH₃OH, nyocha oxygen ≤0.5%):
- GCr15 ígwè: 845± 5°C × oge ihe (oke mgbidi × 0.8-1.2 min/mm)
- Kinetics jụrụ oyi: 800→500°C jụrụ oyi ≥45°C/s (zere ferrite guzobe), nwayọọ jụrụ n'okpuru 300°C
- Ebumnuche: Cryptocrystalline martensite (> 95%, ogologo agịga ≤0.02mm) + austenite ejigidere (<5%)
3.Low-okpomọkụ okpomọkụ
150-180°C × 2-4h (± 3°C) n'ime mmanye convection ikuku ọkụ:
- ε-Fe₂.₄C mmiri ozuzo na martensite, ike ike 61-65 HRC
- Nbibi nke Austenite:> 80% (Achọpụtara XRD)
- Ụdị enyemaka nchekasị: σ_residual=σ_initial×e^(-0.02t) (t n'ime awa)
4.Special Usoro & ihe ọhụrụ
- Na-akpali akpali: 230± 10°C nnu bath × 2h → ala bainite (58-62 HRC, KCV≥50J/cm²)
- Deep Cryo: -70°C × 4h (mmiri nitrogen ịgba), austenite → martensite mgbanwe> 95%
- Laser Hardening: 1064nm wavelength na-emepụta 0.3mm ikpe omimi, ↑40% kọntaktị ndụ ike ọgwụgwụ
Usoro mmesi obi ike:
| Oke | Usoro | Oke nnabata |
| Carbide netwọk | Metalography ISO 5949 | ≤Ọkwa 2 (1000X) |
| Ejidere austenite | Nyocha usoro XRD | ≤3 vol |
| Nkwụsi ike akụkụ | 120°C × 24h ịka nká | ΔD≤0.003%D |
Oge nzipu: Mee-30-2025
