Daawaynta kulaylku waxay maamushaa cabirka waxqabadka oo ay ku jiraan nolosha daalka xidhiidhka (qiimaynta L10), xidhashada caabbinta, iyo xasilloonida cabbirka. Wax soo saarka casriga ah ayaa u baahan ± 3°C xakamaynta heerkulka iyo awoodda habka CPK≥1.33. taxanaha muhiimka ah: Spheroidizing Annealing → Dejinta → Heerkul-hooseeya → Dejinta.
1.Spheroidizing Annealing
Ujeeddo: Ciribtirka been abuurka shabakadaha carbide (≤Grade 2), samee isku mid ah spheroidized pearlite (carbide spheroidization ≥90%, dhexroor 0.2-0.6μm), adkaanta 179-207 HB. Baratakoolka laba-heer ah:
- Marxaladda 1: 790± 10°C × 2-4h austenitization (kala diri qayb carbide ah)
- Heerka 2: 710± 10°C × 4-6h qaboojin tartiib ah (≤20°C/h) ilaa 650°C, qalooca qaboojinta la xakameeyeywaxay ka hortagtaa roobka karbidhida ee aan aadka ahayn
Halbeegga xasaasiga ahCabbirka badarka 7-8 (ASTM E112)
2. Geedi socodka Deminta
Qubeyska milixda (BaCl₂:KCl=3:1) ama jawiga ilaalinta (N₂-CH₃OH, ogsijiin baaraha ≤0.5%):
- GCr15 birta: 845± 5°C × cunsur wakhtiga ( dhumucdiisuna waxay tahay 0.8-1.2 min/mm)
- Kinetics qaboojinta: 800→500°C heerka qaboojinta ≥45°C/s
- Bartilmaameedka: Cryptocrystalline martensite (> 95%, dhererka irbadda ≤0.02mm) + austenite la hayo (<5%)
3. Heerkulka Hooseeya
150-180°C × 2-4h (± 3°C) gudaha foornada hawada kululaynta qasabka ah:
- ε-Fe₂.₄C roobaadka martensite, adkaanta 61-65 HRC
- Burburinta Austenite:> 80% (XRD waa la xaqiijiyay)
- Qaabka cadaadiska cadaadiska: σ_residual=σ_initial×e^(-0.02t) (t gudaha saacadood)
4.Hab-socodyada gaarka ah & Hal-abuurka
- Austempering: 230± 10°C qubeyska milixda × 2h → bainite hoose (58-62 HRC, KCV≥50J/cm²)
- Deep Cyo: -70°C × 4h (buufin nitrogen dareere ah), austenite → martensite transformation>95%
- Hardening LaserMawjada 1064nm waxay abuurtaa 0.3mm qoto dheer oo kiis, ↑40% nolosha daalka xiriir
Qaab-dhismeedka Hubinta Tayada:
| Halbeegga | Habka | Xadka Ogolaanshaha |
| Shabakadda Carbide | TS ISO 5949 Metallografi | ≤Fasalka 2 (1000X) |
| Austenite la hayo | Falanqaynta wajiga XRD | ≤3 vol% |
| xasilloonida cabbirka | 120°C×24h oo gabowga | ΔD≤0.003%D |
Waqtiga boostada: Meey-30-2025
