Masu kula da zafi suna ɗauke da kayan aikin ci gaba wadanda suka hada da samun raigee (L10 Rating), sa jingina, da kwanciyar hankali. Samar da zamani yana buƙatar ± 3 ° CLINA da aiwatar da karfin cpk≥1.33. Core jerin: Sperosizing → Quenching → Queyching → Lower-zazzabi yaudara → Tsarewa.
1.Spheosizing anning
Manufar: Rage magin hanyoyin sadarwa na Carbide (≤grade 2), samar da homogeneous pearlite ≥90%, diamita 0.2-0.6μ. Yarjejeniya biyu-mataki:
- Mataki na 1: 790 ± 10 ° C × 2-4h Austenitization (m carbide rushewa
- Mataki na 2: 710 ± 10 ° C × 4-6h Slow Soling (≤ 200 ° C / H) zuwa 650 ° C, Kulawa mai sanyayaYana hana hazo a cikin m carbide
M siarya: Girman hatsi 7-8 (Astm E112)
2. Aikin tsari
Gishiri (bacl₂: kcl = 3: 1) ko yanayi mai kariya (N₂-ch₃oh, sasalin oxygen ≤0%):
- Gcr15 Karfe: 845 ± 5 ° C × Lokaci
- Kurawa Kinetics: 800 [500 → 500 → 500 ° C Cooling kudi ≥45 ° C / s (guji Ferrite samuwar), jinkirin sanyaya ƙasa 300 ° C
- Target: Cryptocrystalline Marwencite (> 95%, allura tsawon ≤0.02mmm) + ya riƙe austenite (<5%)
Barbashin-muster-zafin jiki
150-180 ° C × 2-4H (± 3 ° C) a ciki tilasta fitar da iska mai iska:
- ε-fee₂.ca hazo a cikin Martensite, Hardness 61-65 HRC
- Austenite bazuwar:> 80% (xrd tabbata)
- Tsarin agaji: σ_residual = σ_iniitial × e ^ (- 0.02t) (t a cikin awanni)
4.specials SPECETSES & Sabon
- Austempering: 230 ± 10 ° C Salon wanka × 2h → Karamin Bainite (58-62 HRC, KCVKe050J / CMV≥50J / CMV)
- Zurfin murhu: -70 ° C ° C × 4h (SPIN NITROGEN fesa), Austenite → Mottencessite> 95%
- Laser Hardening: 1064nm zazzabi yana haifar da zurfin 0.3mm yanayin, ↑ 40% sadatata rayuwar fata
Tsarin Tabbatar da Tabbatarwa:
Misali | Hanya | Iyakar yarda |
Hanyar sadarwa Carbide | Iso 5949 Metallography | ≤grade 2 (1000x) |
Riƙe ausenite | Binciken Lokaci na XRD | ≤3 Vol% |
Ado mai kyau | 120 ° C × 24h aging | ΔDE0.003% D |
Lokaci: Mayu-30-2025